MOBILE/TABLET VERSION STARTS HERE

FL CONVERTER

FOR LABELS, MEDICAL, INDUSTRIAL, CUSTOMISED

MOBILE/TABLET VERSION ENDS HERE

FL Converter

Tailormade modular converting lines that can be customised to fulfil all needs.

Our highly customisable converting solutions & FL converters are a culmination of Edale’s complete technology portfolio and can be tailor made precisely to the converter’s requirements.

Print, die cutting, lamination, slitting, variable data printing and many more technologies can be combined in whatever sequence to provide a highly productive production solution.

The FL Converters are based on either the FL1 PRIME, FL3, FL5 or FL7 platforms and can be configured to provide production solutions for labels, industrial or medical products and speciality products.

Our FL Converters are available up to 850mm web width and can comprise of rotary die-cutting, flexographic printing, inkjet, lamination, foiling, sheeting and delivery options.

FL Converters are fully servo-driven, with the latest controls technology and a robust design, which means that you can specify a machine that can perform with precision and reliability for a long time and with the peace of mind that its modular design futureproofs possible upgrades.

Talk to one of our engineers who will help define a tailormade solution to match your production needs.

Our engineers can configure any number of the following modules to create a production line based on your product and productivity requirements:

  • Rotary die-cutting
  • Flexographic printing and coating, front and reverse
  • UV, LED, IR and hot air drying
  • Sheeting and speciality delivery
  • Multiple lamination technologies
  • Foiling and embossing
  • Slitting and folding
  • Variable data printing
  • Inline inspection and quality control
FL Converter Options

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Configurable Options

Edale offer a customised approach to suit your specific requirements

Aiir

AiiR stands for Autonomous inking, impression and register. It is Edale’s own technology designed to automate the process, reducing the reliance on the operator to set and regulate.

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UniPrint

Consistent, high-quality print, whatever the repeat size.

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Shaftless dual servo print technology

Genuine full servo shaftless independent drive technology ensures print precision and consistency.

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Gearless Impression

No gear mesh so guarantees exceptional print quality and a wide substrate range.

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Jumbo Unwind

1.5m (60″ ) Jumbo unwind with optional 2″, 6″ & 12″ mandrel and reel lift with touch screen control.

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Set & Forget Impression

Automatically set Anilox-to-Plate Impression ensures uniform ink coverage across the plate without over impressing.

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On-the-fly setup

Colour changes whilst you are still in production.

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Pre-register

Automatically positions the print cylinder in the correct position based on job recall.

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Short web path

Minimises waste and maximises efficiency.

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Automatic Registration

Ensures register precision and consistent print quality.

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Electronic linear and lateral register

Electronic positioning of linear and lateral register prepares the machine for EZ REG upgrade.

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Modular Design

Build the machine to match your requirements.

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Job Storage / Job Recall HMI

Unlimited job storage, saves and recalls all job specific machine settings and job production data.

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QC Ink System

Colour changes in under 90 seconds.

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Edale FDC-510

AiiR + AVT Reg

AiiR + EZ Reg and AVT Reg systems use camera technology to autonomously set both liner and lateral print register and monitors it throughout the run.

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Edale FDC-510

FULL ROTARY DIE CUTTING

Heavy duty servo driven rotary die cut station.

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Edale FDC-510

EMBELLISHMENT

There are a number of options available for embellishment to bring your product to lie.

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Edale FDC-510

BIG FOOT

AB Graphic Big Foot hot foil/embossing module.

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Edale FDC-510

PANTEC FLATBED HOT FOIL

Hot foiling stamping.


Edale FDC-510

FL5 SECURITY

Screen print scratch car/foil/holograms security.


Edale FDC-510

HOT FOIL STATION

Rotary Hot foiling station. We can also offer Big FOOT or Pantec for Hot foil.

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Edale FDC-510

FDC 600

Web fed Flatbed die cutting for cartons.

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Edale FDC-510

AVT INSPECTION & REGISTRATION CONTROL

Pressure validation & 100% Inspection.

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Edale FDC-510

RAIL SYSTEM

Moveable rail system.

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Edale FDC-510

Label Pack

Rail mounted delam/relam, Turnbar, cold foil and lamination for label embellishment.

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Edale FDC-510

VLS Sheeter

Electronic setting of sheet and perforation length negates the need for multiple sets of tools.

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Edale FDC-510

LED CURING

LED curing technology reduces total power consumption by up to 75%.

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Edale FDC-510

Finishing Automation Pack

Semi-rotary die-cutting, auto set slitting and autoset back slitting fully automate the label finishing process.

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Edale FDC-510

DIVERGING DELIVERY TABLE

Diverging delivery system enables separation of cartons to minimise waste.

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Edale FDC-510

SEMI ROTARY HOT FOIL (CODIMAG)

Hot foiling stamping unit (supplier by our Partner Codimag). Inline finishing.

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Edale FDC-510

IR DRYING

Infar Red Drying is an indirect method of drying water-based ink.

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Edale FDC-510

HOT AIR DRYING

Hot Air Drying.

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Edale FDC-510

NON STOP UNWIND (BUTT SPLICER)

A butt splice will join two webs together, typically, the end of an expiring roll to the beginning of another.

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Edale FDC-510

PRE CONDITONER

Preparation prior to print i.e. heating of the board.


Edale FDC-510

AIR SHAFT ADAPTER

Available in 3, 6, 12 inch.


Edale FDC-510

WEB CLEANER

Single sided or Double sided.

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Edale FDC-510

CHILL ROLLS


Edale FDC-510

DE CURL OPTIONS

EZ Mount Plate Mounter

The EZ Mount ensures correct, accurate mounting, easy pre-reg, giving consistency and high quality print.

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EZ Cart

Additional cart for EZ DIE magnetic die tools.

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Edale FDC-510

Anilox Cleaner

Ultra-sonic anilox cleaning.

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Edale FDC-510

Plate Cutter

Quick and accurate cutting of plates prior to mounting.

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EZ Bench

EZ Bench

Storage for up to 4 EZ DIE magnetic die tools.

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Edale FDC-510

EZ Slitter

Label slitter rewind and inspection machine.

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Edale FDC-510

Plate Cleaner

Plate washing prior to storage.

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Edale FDC-510

EZ Mount Plate Mounter

The EZ Mount ensures correct, accurate mounting, easy pre-reg, giving consistency and high quality print.

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Edale FDC-510

EZ Bench

Storage for up to 4 EZ DIE magnetic die tools.

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Edale FDC-510

EZ Cart

Additional cart for EZ DIE magnetic die tools.

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Edale FDC-510

EZ Slitter

Label slitter rewind and inspection machine.

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Edale FDC-510

Anilox Cleaner

Ultra-sonic anilox cleaning.

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Edale FDC-510

Plate Cleaner

Plate washing prior to storage.

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Edale FDC-510

Plate Cutter

Quick and accurate cutting of plates prior to mounting.

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Edale FDC-510

CORONA TREATMENT

Typically used for printing flexible packaging, plastic films, laminates, foil, paper and board.

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Sample pack update

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News &Case Studies

We believe that the most powerful story comes from our customers, and we will be sharing these with you. To keep up to date with news and stories – follow us on LinkedIn.

Press Release

Reelvision Invest in their third Edale single-pass Flexographic Carton Line

Edale is proud to announce that Reelvision, manufacturers of Pharmaceutical, Healthcare, Personal Care and FMCG cartons have invested in an FL5, single-pass printing and converting carton line, comprising of 8 colours, 540mm width and an FDC 600 web-fed flatbed die-cutter to join their existing Edale machinery.

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Press Release

Imprimerie Ideale opt for second FL5 from Edale

Based in Casablanca Morocco, Imprimerie Ideale have chosen Edale as their preferred machinery supplier for a second time, this follows on from their initial purchase of an 8 colour Edale FL5 with Flatbed die cutter.

Their latest machine is a 510mm wide, 8 colour FL5 equipped with a screen module as well as a rotary die station for inline die cutting, embossing and sheeting.

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Press Release

Three Gold Awards in a row

iTek Packz is known for its awards for Excellence in Flexography and Innovation, and for the third-consecutive year running has been awarded gold for Flexography, Narrow Web and they also received the highly acclaimed ‘Best in Show Award.’

They have been given high praise from the FTA judges for their winning entry, for Narrow Web, process, paperboard, which was a vibrant soap carton.

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Edale FDC-510

Edale offer the best combination of suitable technology, a knowledgeable team and synergy with Amberley’s requirements. – Trevor Smith, Managing Director – Amberley Adhesive Labels