MOBILE/TABLET VERSION STARTS HERE
FOR LABELS, MEDICAL, INDUSTRIAL, CUSTOMISED
MOBILE/TABLET VERSION ENDS HERE
Tailormade modular converting lines that can be customised to fulfil all needs.
Our highly customisable converting solutions & FL converters are a culmination of Edale’s complete technology portfolio and can be tailor made precisely to the converter’s requirements.
Print, die cutting, lamination, slitting, variable data printing and many more technologies can be combined in whatever sequence to provide a highly productive production solution.
The FL Converters are based on either the FL1 PRIME, FL3, FL5 or FL7 platforms and can be configured to provide production solutions for labels, industrial or medical products and speciality products.
Our FL Converters are available up to 850mm web width and can comprise of rotary die-cutting, flexographic printing, inkjet, lamination, foiling, sheeting and delivery options.
FL Converters are fully servo-driven, with the latest controls technology and a robust design, which means that you can specify a machine that can perform with precision and reliability for a long time and with the peace of mind that its modular design futureproofs possible upgrades.
Talk to one of our engineers who will help define a tailormade solution to match your production needs.
Our engineers can configure any number of the following modules to create a production line based on your product and productivity requirements:
- Rotary die-cutting
- Flexographic printing and coating, front and reverse
- UV, LED, IR and hot air drying
- Sheeting and speciality delivery
- Multiple lamination technologies
- Foiling and embossing
- Slitting and folding
- Variable data printing
- Inline inspection and quality control
Configurable Options
Edale offer a customised approach to suit your specific requirements
Aiir
AiiR stands for Autonomous inking, impression and register. It is Edale's own technology designed to automate the process, reducing the reliance on the operator to set and regulate.
UniPrint
Consistent, high-quality print, whatever the repeat size.
Shaftless dual servo print technology
Genuine full servo shaftless independent drive technology ensures print precision and consistency.
Gearless Impression
No gear mesh so guarantees exceptional print quality and a wide substrate range.
Jumbo Unwind
1.5m (60" ) Jumbo unwind with optional 2", 6" & 12" mandrel and reel lift with touch screen control.
Set & Forget Impression
Automatically set Anilox-to-Plate Impression ensures uniform ink coverage across the plate without over impressing.
On-the-fly setup
Colour changes whilst you are still in production.
Pre-register
Automatically positions the print cylinder in the correct position based on job recall.
Short web path
Minimises waste and maximises efficiency.
Automatic Registration
Ensures register precision and consistent print quality.
Electronic linear and lateral register
Electronic positioning of linear and lateral register prepares the machine for EZ REG upgrade.
Modular Design
Build the machine to match your requirements.
Job Storage / Job Recall HMI
Unlimited job storage, saves and recalls all job specific machine settings and job production data.
QC Ink System
Colour changes in under 90 seconds.
AiiR + AVT Reg
AiiR + EZ Reg and AVT Reg systems use camera technology to autonomously set both liner and lateral print register and monitors it throughout the run.
FULL ROTARY DIE CUTTING
Heavy duty servo driven rotary die cut station.
EMBELLISHMENT
There are a number of options available for embellishment to bring your product to lie.
BIG FOOT
AB Graphic Big Foot hot foil/embossing module.
PANTEC FLATBED HOT FOIL
Hot foiling stamping.
FL5 SECURITY
Screen print scratch car/foil/holograms security.
HOT FOIL STATION
Rotary Hot foiling station. We can also offer Big FOOT or Pantec for Hot foil.
FDC 600
Web fed Flatbed die cutting for cartons.
AVT INSPECTION & REGISTRATION CONTROL
Pressure validation & 100% Inspection.
RAIL SYSTEM
Moveable rail system.
Label Pack
Rail mounted delam/relam, Turnbar, cold foil and lamination for label embellishment.
VLS Sheeter
Electronic setting of sheet and perforation length negates the need for multiple sets of tools.
LED CURING
LED curing technology reduces total power consumption by up to 75%.
Finishing Automation Pack
Semi-rotary die-cutting, auto set slitting and autoset back slitting fully automate the label finishing process.
DIVERGING DELIVERY TABLE
Diverging delivery system enables separation of cartons to minimise waste.
SEMI ROTARY HOT FOIL (CODIMAG)
Hot foiling stamping unit (supplier by our Partner Codimag). Inline finishing.
IR DRYING
Infar Red Drying is an indirect method of drying water-based ink.
HOT AIR DRYING
Hot Air Drying.
NON STOP UNWIND (BUTT SPLICER)
A butt splice will join two webs together, typically, the end of an expiring roll to the beginning of another.
PRE CONDITONER
Preparation prior to print i.e. heating of the board.
AIR SHAFT ADAPTER
Available in 3, 6, 12 inch.
WEB CLEANER
Single sided or Double sided.
CHILL ROLLS
DE CURL OPTIONS
EZ Mount Plate Mounter
The EZ Mount ensures correct, accurate mounting, easy pre-reg, giving consistency and high quality print.
EZ Cart
Additional cart for EZ DIE magnetic die tools.
Anilox Cleaner
Ultra-sonic anilox cleaning.
Plate Cutter
Quick and accurate cutting of plates prior to mounting.
EZ Bench
Storage for up to 4 EZ DIE magnetic die tools.
EZ Slitter
Label slitter rewind and inspection machine.
Plate Cleaner
Plate washing prior to storage.
EZ Mount Plate Mounter
The EZ Mount ensures correct, accurate mounting, easy pre-reg, giving consistency and high quality print.
EZ Bench
Storage for up to 4 EZ DIE magnetic die tools.
EZ Cart
Additional cart for EZ DIE magnetic die tools.
EZ Slitter
Label slitter rewind and inspection machine.
Anilox Cleaner
Ultra-sonic anilox cleaning.
Plate Cleaner
Plate washing prior to storage.
Plate Cutter
Quick and accurate cutting of plates prior to mounting.
CORONA TREATMENT
Typically used for printing flexible packaging, plastic films, laminates, foil, paper and board.
News &Case Studies
We believe that the most powerful story comes from our customers, and we will be sharing these with you. To keep up to date with news and stories – follow us on LinkedIn.
Press Release
Reelvision Invest in their third Edale single-pass Flexographic Carton Line
Edale is proud to announce that Reelvision, manufacturers of Pharmaceutical, Healthcare, Personal Care and FMCG cartons have invested in an FL5, single-pass printing and converting carton line, comprising of 8 colours, 540mm width and an FDC 600 web-fed flatbed die-cutter to join their existing Edale machinery.
Press Release
Imprimerie Ideale opt for second FL5 from Edale
Based in Casablanca Morocco, Imprimerie Ideale have chosen Edale as their preferred machinery supplier for a second time, this follows on from their initial purchase of an 8 colour Edale FL5 with Flatbed die cutter.
Their latest machine is a 510mm wide, 8 colour FL5 equipped with a screen module as well as a rotary die station for inline die cutting, embossing and sheeting.
Press Release
Three Gold Awards in a row
iTek Packz is known for its awards for Excellence in Flexography and Innovation, and for the third-consecutive year running has been awarded gold for Flexography, Narrow Web and they also received the highly acclaimed ‘Best in Show Award.’
They have been given high praise from the FTA judges for their winning entry, for Narrow Web, process, paperboard, which was a vibrant soap carton.
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