MOBILE/TABLET VERSION STARTS HERE

FL5 Cardline

SCRATCH CARD PRODUCTION FOR LOTTERY, TELECOM, GAMING

MOBILE/TABLET VERSION ENDS HERE

FL5 Cardline

Single-pass solutions for the scratch card production of prepaid telecom cards, lottery tickets and vouchers.

RAW MATERIAL IN ROLL FORM

Allows up to 1.5m diameter rolls with a material range from paper to board (up to 600 micron).

Raw Material in Roll Form

FLEXOGRAPHIC PRINTING OF GRAPHICS

Graphics can be printed on the top and bottom of the card.

Flexographic Printing of Graphics

VARIABLE DATA PRINTING

Drop on demand technology gives flexibility on data positioning content and orientation.

Variable Data Printing

DATA VERIFICATION

Integrated data verification system provides 100% monitoring, comparing all printed variable data to production files.

Data Verification
Scratch Card
FLEXO AND SCREEN SCRATCH OFF

FLEXO AND SCREEN SCRATCH OFF

Solvent screen printing of the scratch panel guarantees best quality scratch with the highest opacity at the lowest cost.

SPECIALIST DRYING SOLUTIONS- Infrared Dryer For Screen Printing

SPECIALIST DRYING SOLUTIONS

Options are available to ensure help ensure speed of process and lowest cost per card or ticket.

FINISHING

FINISHING

Inline rotary die cutting ensures card format can be changed from multi-pin to multi-pin sheet CR80, with the change of a single tool.

STACKING

STACKING

Card stacking or shingle delivery systems ensures sequences are accurately maintained even at high speed with multiple cards across the web.

From roll to finished product in 1 minute!

ALL IN A SINGLE PASS

All in a Single Pass

Single pass solutions for the scratch card production of prepaid telecom cards, lottery tickets and vouchers.

Raw Material in Roll Form

RAW MATERIAL IN ROLL FORM

Allows up to 1.5m diameter rolls with a material range from paper to board (up to 600 micron).

Flexographic Printing of Graphics

FLEXOGRAPHIC PRINTING OF GRAPHICS

Graphics can be printed on the top and bottom of the card.

Variable Data Printing

VARIABLE DATA PRINTING

Drop on demand technology gives flexibility on data positioning content and orientation.

Data Verification

DATA VERIFICATION

Integrated data verification system provides 100% monitoring, comparing all printed variable data to production files.

Scratch Card
FLEXO AND SCREEN SCRATCH OFF

FLEXO AND SCREEN SCRATCH OFF

Solvent screen printing of the scratch panel guarantees best quality scratch with the highest opacity at the lowest cost.

SPECIALIST DRYING SOLUTIONS- Infrared Dryer For Screen Printing

SPECIALIST DRYING SOLUTIONS

Options are available to ensure help ensure speed of process and lowest cost per card or ticket.

FINISHING

FINISHING

Inline rotary die cutting ensures card format can be changed from multi-pin to multi-pin sheet CR80, with the change of a single tool.

STACKING

STACKING

Card stacking or shingle delivery systems ensures sequences are accurately maintained even at high speed with multiple cards across the web.

From roll to finished product in 1 minute!

ALL IN A SINGLE PASS

All in a Single Pass

Prepaid telecom card and Lottery ticket production consultation, systems manufacture and technical support services.

Over the past 20 years the Edale team have become experts in all aspects of the manufacture of scratch card & production, including telephone recharge and lottery type tickets, with many projects completed around the world.

Building on this expertise allows us to offer a consultant type approach to the process, materials and manufacturing equipment required for customers who would like to enter into this market.

For a small initial fee, our expertise will be opened up to allow the prospective manufacturer a full insight into what will become a major investment both in terms of time and capital.

Processes including the scratch panel, integration of security features, single pass manufacture, variable printing and verification can all be explained, and recommendations made for their implementation.

Scratch card products are usually mass produced with in excess of 100,000 cards per hour commonly being made so importance is placed on quality and verification of data.

Edale uses our special product team to consult with the customer during the whole process, all scratch card or Lottery ticket processes are bespoke in their design so having access to this facility eliminates possible expensive mistakes in decision making at the start and during the project life span.

We provide all elements to get you into production as smoothly and as quickly as possible; from the initial consultation, assistance with applications, process development, full validation and integration of your chosen system to identification and recommendations of consumables, process improvement, support, aftercare and maintenance.

Edale’s web-fed solutions are designed for the low-cost manufacture of pre-paid telecom recharge cards or lottery tickets.

The system reduces costs by combining multiple manufacturing processes into a single pass, thus eliminating WIP, reducing waste and operational inefficiencies.

This complete solution ensures the lowest cost per card or ticket with the ability to produce 200,000 CR80 sized cards and tickets or 1,000,000 pins per hour.

THE COMPLETE SCRATCH CARD PRODUCTION SOLUTION

We provide all elements to get you into production as smoothly and as quickly as possible; from the initial consultation, assistance with applications, process development, full validation and integration of your chosen system to identification and recommendations of consumables, process improvement, support, aftercare and maintenance.

FL5 SCRATCH CARD PRODUCTION MACHINE TECHNICAL SPECIFICATION

Tailor-made to the customer’s requirements, contact and Edale specialist for more information.
Edale takes a solutions-based approach to the FL5, which is designed and built in-house by our engineers who are open to tailoring the machines Configuration or specific modules to suit your needs.

FL5 Cardline info image

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News &Case Studies

We believe that the most powerful story comes from our customers, and we will be sharing these with you. To keep up to date with news and stories – follow us on LinkedIn.

Press Release

Demax Invest in Second FL5 Flexographic Press for Lottery Card Production

We are delighted to announce that our customer, Demax Group, Bulgaria, has invested in their second seventeen (17) colour FL5 Cardline, a custom-built Edale solution to print lottery scratch cards.

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Case Study

Bulgarian print group Demax has cut lottery scratch card printing from three weeks to just two days.

Bulgarian print group Demax has cut lottery scratch card printing from three weeks to just two days with a ‘total solution’ Edale 17-colour web press, featuring inline personalisation and Edale’s AiiR Autonomous Inking, Impression and Register control system.

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We chose Edale as our partner for our second FL5 Card Line press (Scratch Card Production) as we had experienced their accurate engineering and registration which is critical for lottery card production.Our first FL5 Card Line install was in 2017 and was the first of its kind in Europe and gave us a total solution which was manufactured and supported by Edale. The Scratch Card Production Line has helped us to transform and innovate our lottery card operation and has enabled us to significantly boost our scratch card production and increase capacity outside of Bulgaria.We look forward to taking on board our second Cardline to support our further expansion.

- Ivan Nestorov, Demax Technical Director